Short answer: Halloween patches are easy to make and sell: stitch a ghost, pumpkin or bat with a satin border on twill, then add an iron-on or Velcro backing. Patch files need a full fill and a strong border to hold their shape.
Patch Ideas
- Mini ghosts and pumpkins for jackets and bags
- Costume name patches with Velcro
- Club or event patches for Halloween parties
- Pet collar patches
How to Make a Halloween Patch
- Hoop twill or felt with heavy tearaway or cutaway.
- Stitch the patch design with a satin border.
- Remove from the hoop and trim close to the border.
- Add an iron-on or Velcro backing.
Backing Options
Iron-on is fast, sew-on lasts longest and Velcro suits costumes. Compare them in our patch backing guide.
Custom Halloween Patches
Have your own Halloween logo or event design? Our patch digitizing service is $10 per design.
Frequently Asked Questions
What fabric is best for patches?
Twill and felt are the most common because they hold dense stitching well.
How big should a Halloween patch be?
2 to 4 inches works for most jackets, bags and hats.
Can you digitize my Halloween patch?
Yes. Patch digitizing at Nex Punch is $10 with free revisions.
Ready to stitch? Browse our embroidery design shop or order custom digitizing for your own logo or artwork.
